In brief
Correct wrapping starts before the film is opened. The pallet and stacked load need to be suitable, and the operator needs a site-approved method that avoids uncontrolled strain and trip hazards.
The sequence below is general guidance, not a load approval. Heavy, unstable, sharp-edged or regulated loads need competent site-specific assessment and testing.
1. Check the pallet and build
Remove a damaged pallet from use under site procedures. Place sound packages so the base is supported and the load does not create avoidable overhang. Look for crushed cartons, voids, leaning layers and a high centre of gravity before trying to correct them with film.
2. Control edges and loose items
Sharp corners and protrusions can puncture film. Loose top layers can move before useful containment is established. Use approved edge, corner or top protection where the load requires it, and confirm that packaging components are compatible with the goods and route.
3. Use the approved application method
Follow the site's instruction for anchoring, bottom containment, overlap, upward and downward passes and reinforcement. Apply film from a stable working position with suitable equipment. Do not walk backwards around a pallet or place hands and feet where the film, load or nearby handling equipment creates a hazard.
Film tension should be controlled and repeatable. Excess force can damage weak cartons; loose film may provide little containment. The correct level depends on the film, load and method rather than a universal number of wraps.
4. Finish, label and inspect
Finish the film so the tail does not unwind into the workplace or handling route. Keep required labels and handling information visible. Inspect for tears, exposed risk points, leaning, loose top layers and damage caused during wrapping.
5. Validate beyond the wrapping station
A pallet that looks neat can still be unstable. Use the organisation's approved assessment and testing method for the expected storage, forklift handling and transport route. Record recurring problems and review the pallet build, film and method together.
Practical checklist
- Sound pallet and supported load base
- Stable stack without avoidable overhang
- Sharp edges and protrusions addressed
- Approved film, equipment and work instruction available
- Safe operator route around the pallet
- Finished load inspected and validated for its route
Sources and further reading
Sources support the general context. They do not establish a SupplyWrap product specification.